The factors which govern the size and rating of motor for any particular service are its maximum temperature rise under given load conditions and the maximum torque required. It is found that a motor which is satisfactory from the point of view of maximum temperature rise usually satisfies the requirement of maximum torque as well. For class-A insulation, maximum permissible temperature rise is 40 °C whereas for class-B insulation, it is 50 °C. This temperature rise depends on whether the motor has to run continuously, intermittently or on variable load.
Different ratings for electrical motors are as under :
- Continuous Rating
It is based on the maximum load which a motor can deliver for an indefinite period without its temperature exceeding the specified limits and also possessing the ability to take 25 % overload for a period of time not exceeding two hours under the same conditions.
For example, if a motor is rated continuous 10 KW, it means that it is capable of giving an output of 10 KW continuously for an indefinite period of time and 12.5 KW for a period of two hours without its temperature exceeding the specified limits.
- Continuous Maximum Rating
It is the load capacity as given above but without overload capacity. Hence, these motors are a little bit inferior to the continuous-rated motors.
- Intermittent Rating
It is based on the output which a motor can deliver for a specified period, say one hour or 1/2 hour or 1/4 hour without exceeding the temperature rise.
This rating indicates the maximum load of the motor for the specified time followed by a no-load period during which the machine cools down to its original temperature.
Estimation Of Motor Rating
Since primary limitation for the operation of an electric motor is its temperature rise, hence motor rating is calculated on the basis of its average temperature rise. The average temperature rise depends on the average heating which itself is proportional to the square of the current and the time for which the load persists.
For example, if a motor carries a load L1 for time t1 and L2 for time t2 and so on, then
In fact, heating is proportional to square of the current but since load can be expressed in terms of the current drawn, the proportionality can be taken for load instead of the current.
Generally, load on a motor is expressed by its load cycle. Usually, there are periods of no-load in the cycle. When motor runs on no-load, heat generated is small although heat dissipation continues at the same rate as long as the machine is running. Hence, there is a difference in the heating of a motor running at no-load and when at rest. It is commonly followed practice in America to consider the period at rest as one-third while calculating the size of motor. It results in giving a higher motor rating which is advantageous and safe.
Example : An electric motor operates at full-load of 100 KW for 10 minutes, at 3/4 full load for the next 10 minutes and at 1/2 load for next 20 minutes, no-load for the next 20 minutes and this cycle repeats continuously. Find the continuous rating of the suitable motor.
According to American practice, we will consider the period of rest as (20/3) minutes. In that case, the motors size is
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